Air Force Research Laboratory Munitions Directorate engineers have completed development of a new warhead known as the Advanced Unitary Penetrator, or AUP. The warhead was successfully transitioned to the Precision Strike System Program Office at Eglin AFB, Fla. for Engineering Manufacturing Development (EMD) and production. The AUP was developed in less than three years at a cost of less than $8M. AFRL's emphasis on operational suitability as part of AUP weapon design will allow the EMD program to be completed in less than half the time of a normal EMD program.
The Advanced Unitary Penetrator [AUP] hard target penetrator features an elongated narrow diameter case made of a tough nickel-cobalt steel alloy called Air Force 1410. With the official designation of BLU-116, and designated the GBU-24 C/B (USAF) and GBU-24 D/B (Navy), is designed to provide at least twice the penetration capability of existing BLU-109 2000-pound bombs. The AUP is being demonstrated with Boeing as prime and Lockheed-Martin as subcontractor. Penetration capability is directly proportional to the warhead's sectional density--its weight divided by its cross section. The AUP maximizes sectional density by reducing the explosive payload and using heavy metals in the warhead case. Lower explosive payload will diminish dispersion of NBC agents to help reduce collateral effects. The AUP will retain the carriage and flight characteristics of the BLU-109, and it will be compatible with the GBU-24, GBU-27, and GBU-15/AGM-130 series of precision-guided bombs. Thus, the AUP will be capable of delivery from a wider inventory of aircraft, including stealth platforms, than the BLU-113/GBU-28. A proposal to replace the current CALCM warhead with an AUP warhead provides 2.5 times BLU-109 penetration capability.
The AUP development effort was conducted in support of the Counterproliferation Initiative (CPI) Advanced Concept Technology Demonstration (ACTD). The program objective was to develop and demonstrate a weapon that could be rapidly transitioned for Air Force and Navy use against hardened targets associated with the production, storage, and weaponization of chemical or biological agents. Normally, the introduction of a new weapon is a very long, expensive, and tedious process - as long as ten years or more. The associated cost may be tens of millions of dollars.
The 1700-pound AUP warhead is tucked inside a lightweight aerodynamic shroud. This ""outer skin"" gives the AUP the exact physical and aerodynamic characteristics of the BLU-109. The shroud strips away from the internal penetrator when the weapon impacts the target. Compared to the BLU-109, the AUP has thicker case walls, a tougher case material, an improved nose shape, and a smaller explosive charge. The cross-sectional area of the AUP penetrator, however, is only half as great as the cross-sectional area of the BLU-109. A smaller explosive charge reduces collateral damage potential by reducing blast overpressure that could expel chemical or biological agents from the target. A long testing series demonstrated AUP's compatibility with the Munitions Directorate-developed Hard Target Smart Fuze (HTSF). The HTSF allows the AUP to be detonated at the optimal point within a target to inflict maximum damage. That ability compensates for the reduction in explosive charge.
Because it is a ""twin"" to the BLU-109, the AUP can utilize a proven system of hardbacks, guidance units, and tail fin kits. The costs associated with developing new kits is eliminated. The operational users - pilots, weapon handlers and load crews - will gain the improved war fighting capabilities of the AUP without the costs associated with retraining support personnel or the acquisition of new delivery systems and support equipment. Battle commanders will also have increased ability to neutralize deeply buried hardened targets.